JSW Kalinga

Product Profile
Size 1/2" to 8"
Thickness 0.60 mm to 8.00 mm
Capacity (MT per annum) 6,00,000 (0.6 million)
Length 3000 mm to 8000 mm
Grade All national / international specifications including IS 1239 (part I), IS 1161, IS 3601,IS 4923, IS 3589, IS 9295, IS 9537 (part II), IS 4270, IS 3074 EN 10255, EN 10219 AS: 1074, ASTM A53, ASTM A795-04
Pipe Ends Plain / Bevelled / Pre-grooved


Application & Standards

The products conform to the following national and international specifications.

Water pipe lines Water Mains, Plumbing, Sewerage Systems industrial water lines, Plant piping (IS 1239 (part-1) 2004, IS 3589:2001, ASTM A53-12 JIS G 3452:2010, EN 10255: 2004, EN 10217-1:2002, AS 1074:1989, ASNZ 1163-2009)
Agriculture and Irrigation Farming, Deep Tube-wells & Casing pipes As per IS 1239/3589, IS 4270-2001
Fire Fighting/HVAC Industries (Heating Ventilation air conditioning) In MEP, PHE & other Industrial applications IS 1239 (part 1) 2004, IS 3589:2001 ASTM A53-12, ASTM A795-04
Construction {RHS/SHA/CHS} Scaffolding & Structural purposes IS 1161: 2014, IS 4923:2017, EN 39:2001, EN 10219-PART 1& 2: 2006, AS/NZ 1163:2009 ASTM A500-13
Gas/Oil Pipe Lines Pipe lines for natural gas, LPG, PNG And other non-toxic gases IS 1239 (Part 1): 2004, IS/ISO 3183:2007
Cement/Sugar/Paper Industries Steel tubes for mechanical & general Engineering purposes. (IS 3601: 2006, BS 1775: 1964)
Automobiles Motorcycles & Car IS 3074: 2013, IS3601:2006, EN10305: 2003
Bicycles IS2039/1991, BS1717
Steel/Power Project Ash handling systems LP piping (IS3589:2001, IS1239 (PART 1): 2004
General Engineering Furniture, barricade, Commercial vehicle body, Supply of exhaust piping, Cold storage industry, LPG cylinder rings, (IS 1239 (PART1):2004 Steel tubes for idlers & belt conveyers (IS 9295:1983) Electrical poles & Telecom tower (IS 1161: 2014)

Equivalent National / International Standards
Indian Standard American Standard British Standard Japanese Standard European Standard
IS 1161: 2014 ASTM A500 BS 4360 JIS G3444 : 1994 EN 10219
GR A: 1993 BS 7613: 1994
IS 1239 (Part 1): 2004 ASTM A53/1993 BS 1387 : 1985 EN 10255
Elong 20% for all
Galv. 550Gms/m²
IS 9295 : 1983 ASTM A513 BS 6323 : 1982
IS 3601 : 2006 BS 1775 JIS G3343 : 1983 EN 10219
BS 6323 : 1982
IS 4923 : 2017 ASTM A500 BS 6363 JIS G3466 : 1982 EN 10219
GR A : 1993
IS 4270 : 2001 BS 879
IS 3589 : 2001 BS 5534
IS 9537 : 1981 BS 4568
Specifications

Conforming to IS 1239 {Part-I} :2004

Nominal Bore (N.B.) Outside Diameter Wall Thickness Normal Weight Kg. / Meters Meters / Ton
Minimum Maximum
MM INCH MM MM CLASS MM SWG P.E. S&S P.E. S&S
15 (1/2") 21.00 21.40 L 2.00 14 0.95 0.96 1056 1046
21.00 21.80 M 2.60 12 1.21 1.22 826 820
21.00 21.80 H 3.20 10 1.44 1.45 694 690
20 (3/4") 26.40 26.90 L 2.30 13 1.38 1.39 725 719
26.50 27.30 M 2.60 12 1.56 1.57 641 637
26.50 27.30 H 3.20 10 1.87 1.88 535 532
25 (1") 33.20 33.80 L 2.60 12 1.98 2.00 505 500
33.30 34.20 M 3.20 10 2.41 2.43 415 411
33.30 34.20 H 4.00 8 2.93 2.95 341 339
32 (1 1/4") 41.90 42.50 L 2.60 12 2.54 2.57 394 389
42.00 42.90 M 3.20 10 3.10 3.13 322 319
42.00 42.90 H 4.00 8 3.79 3.82 264 262
40 (1 1/2") 47.80 48.40 L 2.90 1 3.23 3.27 310 306
47.90 48.80 M 3.20 10 3.56 3.60 281 278
47.90 48.80 H 4.00 8 4.37 4.41 229 227
50 (2") 59.60 60.20 L 2.90 1 4.08 4.15 245 241
59.70 60.80 M 3.60 9 5.03 5.10 199 196
59.70 60.80 H 4.50 7 6.19 6.26 161 160
65 (2 1/2") 75.20 76.00 L 3.20 10 5.71 5.83 175 171.5
75.30 76.60 M 3.60 9 6.42 6.54 156 153
75.30 76.60 H 4.50 7 7.93 8.05 126 124
80 (3") 87.90 88.70 L 3.20 10 6.72 6.89 149 145
88.00 89.50 M 4.00 8 8.36 8.53 120 117
88.00 89.50 H 4.80 6 9.90 10.10 101 99
100 (4") 113.00 113.90 L 3.60 9 9.750 10.00 102 100
113.10 115.00 M 4.50 7 12.20 12.50 82 80
113.10 115.00 H 5.40 5 14.50 14.80 69 67
125 (5") 138.50 140.80 M 4.80 6 15.90 16.40 63 61
138.50 140.80 H 5.40 5 17.90 18.40 56 54
150 (6") 163.90 166.50 M 4.80 6 18.90 19.50 53 51
163.90 166.50 H 5.40 5 21.30 21.90 47 46

Tolerance
Thickness: Chemical Composition:
Light Tubes : +No limit - 8%
Medium and Heavy Tubes : +No limit - 10%
As per IS 10748 : 2004

Weight: Physical Properties:
Single Tube(light series) : +10% -8%
Medium and Heavy Tubes: Single Tube (Medium and Heavy series) : +/-10%
For quantities per load of 10 ton Min (light series) : +7.5% -5.0%
For quantities per load of 10 ton Min (Medium and Heavy series) : +/-7.5%
Tensile strength : Min. 320MPa
Elongation% age : 20% Min. above 25mm NB
12% Min. upto 25mm NB
Hydro Test Pressure : 5MPa
Mass Of Zinc Coating : Min 360 gm/m2

Square Hollow Section (SHS)

Conforming to IS 4923: 2017

SHS (DXB)* Thickness Unit Weight
MM MM Kg/Meter Meter/Ton
15 x 15 1.20 0.49 2037
1.60 0.62 1609
2.00 0.74 1359
19 x 19 2.00 0.99 1013
2.60 1.20 832
2.90 1.30 772
25 X 25 2.00 1.36 733
2.60 1.69 591
3.20 1.98 504
32 x 32 2.60 2.26 442
3.20 2.69 372
4.00 3.19 313
38 x 38 2.00 2.18 459
2 .60 2.75 364
3.20 3.29 304
4 .00 3.95 253
40 X 40 2.00 2.31 434
2 .60 2.92 343
3.20 3.49 286
4 .00 4 .20 238
49.5 X 49.5 2.60 3.69 271
3.20 4.45 225
4.50 5.95 168
60 X 60 2 .60 4.55 220
3.20 5.50 182
3.50 5.96 168
4.50 7.43 135
72 x 72 3.20 6.71 149
4 .00 8.22 122
5.00 10.01 100
Steel Grade Min. Yield Stress Min. UTS
MPa MPa
YSt 210 210 330
YSt 240 240 410
YSt 310 310 450
YSt 355 355 490
SHS (DXB)* Thickness Unit Weightn
MM MM Kg/Meter Meter/Ton
80 x 80 3.20 7.51 133
4.00 9.22 108
5.00 11.27 89
91.5x91.5 3.60 9.67 103
4.50 11.88 84
5.40 14.01 71
100 x 100 3.60 10.64 94
4 .50 13.08 76
6.00 16.98 59
113.5 x 113.5 4.00 13.43 74
5.00 16.53 60
6.00 19.53 51
125 x 125 4.00 14.87 67
5.00 18.33 55
6.00 21.69 46
132 x 132 4.00 15.75 63
5.00 19.43 51
6.00 23.01 43
150 x 150 5.00 22.26 45
6.00 26.40 38
7.00 30.44 33
180 x 180 5.00 26.97 37
6.00 32.05 31
8.00 41.91 24

The size which are not covered in the Table can also be supplied as per customer requirement.

Steel Grade Elongation Percent Min, for Sizes
25.4 and under* Over 25.4*
YSt 210 12 20
YSt 240 10 15
YSt 310 8 10
YSt 355 8 10

*The value shall be applicable for the smaller side of the rectangular section


Rectangular Hollow Section (RHS)

Conforming to IS 4923: 2017

RHS Thic kness UnitWeight
MM MM Kg/Meter Meter/Ton
40 X 20 2.00 1.68 595
2.60 2.10 476
3.20 2.49 402
40 X 25 1.60 1.50 666
2.00 1.83 545
2.50 2.23 449
50 x 25 2.00 2.15 465
2.60 2.71 369
3.20 3.27 309
4.00 3.88 258
50 X 30 2.00 2.31 434
2.50 2.82 355
2.90 3.21 312
50 X 40 2.00 2.62 382
2.50 3.21 312
2.90 3.66 273
60 X 40 2.60 3.73 268
3.20 4.50 222
4.50 6.02 166
66 X 33 2.60 3.69 271
3.20 4.45 225
4.50 5.95 168
75 X 25 2.60 3.73 268
3.20 4.50 222
4.50 6.02 166
80 X 40 2.90 5.03 199
3.50 5.96 168
4.50 7.43 135
96 x 48 3.20 6.17 149
4.00 8.22 122
5.00 10.01 100
90 x 60 3.20 7.01 143
4.00 8.59 116
5.00 10.48 95
100 x 50 3.20 7.01 143
4.00 8.59 116
5.40 11.21 89
6.00 12.27 81
120 x 60 3.60 9.50 105
4.50 11.67 86
5.40 13.76 73
122 x 61 3.60 9.67 103
4.50 11.88 84
5.40 14.01 71
125 x 75 4.00 11.73 85
5.00 14.41 69
6.00 16.98 59
125 x 100 4.00 13.30 75
5.00 16.37 61
6.00 19.34 52
145 x 82 3.60 12.16 82
4.50 14.99 67
5.40 17.74 56
150 x 75 3.60 12.05 83
4.50 14.85 67
5.40 17.57 57
RHS Thickness Unit Weight
MM MM Kg/Meter Meter/Ton
150 x100 3.60 13.46 74
4.50 16.62 60
5.40 19.69 51
172 x92 3.60 14.25 70
4.50 17.61 57
5.40 20.88 48
200 x 100 4.50 20.15 50
6.00 26.40 38
7.00 30.44 33
200 x 150 4.50 23.68 42
6.00 31.11 32
8.00 40.66 25
General Technical Specifications and Tolerances:
Spec: IS 4923: 2017
Length: 6.0mtrs. +/- 6.0mm customized length ranging from 4mtrs. to 8mtrs.May be supplied
Thickness: For all sizes: +/- 7.5%
Outer Dimensions: 1% with a min of 0.5mm
Corner Squareness: 90°+/-2°
Corner Radii: Max. 3t (t = Thickness of the section)
Weight: on individual length:+10%, -8% on lots of 10MT: +/- 7 %
Straightness: Min1:600 of any length measured along the center line (mill straightened condition) unless otherwise specifically arranged
Twist Tolerance: Max.2mm: +0.5mm/1m length the measured relative vertical shift of any adjacent corner of the measured by keeping one side on flat surface.
End finish: Plain Ended - Mechanically sheared, mill-cut finish without further machining.
Surface Finish: Black without any surface treatment of oiling or varnishing
Raw Material: Sulphur content: 0.040% max; Phosphorus content:0.040% max.

Remark : Mass Of Zinc Coating Per Galvanized Tube as Per Customers Requirements.


Structural Purpose

Conforming to IS 1161 : 2014

Nominal Size NB Outside Diameter D Thickness T Nominal Weight Back Tubes Plain End
MM INCH MM MM SWG Kg/Meter Meter/Ton
15 (1/2") 21.30 2.00 14 0.952 1050
2.60 12 1.200 834
3.20 10 1.430 700
20 (3/4") 26.90 2.30 13 1.400 717
2.60 12 1.560 642
3.20 10 1.870 535
25 (1") 33.70 2.60 12 1.990 501
3.20 10 2.410 415
4.00 08 2.930 341
32 (1/4") 42.40 2.60 12 2.552 392
3.20 10 3.094 323
4.00 08 3.790 264
40 (1 1/2") 48.30 2.90 11 3.250 308
3.20 10 3.560 281
4.00 08 4.370 229
50 (2") 60.30 2.90 11 4.110 244
3.60 09 5.030 199
4.50 07 6.190 162
65 (2 1/2") 76.10 3.20 10 5.750 175
3.60 09 6.440 155
4.50 07 7.950 126
80 (3") 88.90 3.20 10 6.760 148
4.00 08 8.380 119
4.80 06 9.960 100
100 (4") 114.30 3.60 09 9.830 102
4.50 07 12.190 82
5.40 05 14.500 69
110 (4 1/2") 127.00 4.50 07 13.600 74
4.80 06 14.500 69
5.40 05 16.190 62
125 (5") 139.70 4.50 07 15.000 67
4.80 06 15.970 63
5.40 05 17.900 56
135 (5 1/2") 152.40 4.50 07 16.400 61
4.80 06 17.500 57
5.40 05 19.600 51
150 (6") 165.10 4.50 07 17.800 56
4.80 05 18.980 53
5.40 05 21.300 47
150 (6") 168.30 4.50 07 18.200 55
4.80 06 19.400 52
5.40 05 21.700 46
6.30 03 25.200 40
175 (7") 193.70 4.80 06 22.400 45
5.40 05 25.100 40
5.90 04 27.300 37
200 (8") 219.10 4.80 06 25.400 39
5.60 05 29.500 34
Chemical Properties
C 0.20% Max
Mn 1.3% Max
P 0.04% Max
S 0.04% Max
Physical Properties
Grade YS(Min.) MPa TS(Min.) MPa % age (Min.) Elong.
YSt 210 210 330 20
CYSt 240 240 410 17
YSt 310 310 450 14
YSt 355 355 490 10

Note: For tubes upto size 25mm NB including Elongation of 12% shall be permissible.

Weight
Single tubes +/- 10%
Weight Truck Load
For lot of 10 Ton +/- 7.5%
Tolerance
Outside diameter:
upto and including 48.3mm
+ 0.4mm
- 0.8mm
Over 48.3mm +/- 1%
Thickness
+/- 10%

Mass of Zinc Coating : Min 360 gm/m2

Water And Sewage

Conforming to IS 3589 : 2001

Nominal Size NB Outside Diameter D Thickness T Nominal Weight Back Tubes Plain End
MM INCH MM MM Kg/m Mtr/Tone
150 (6'') 168.30 2.60 10.60 94.30
168.30 3.20 13.03 76.75
168.30 4.00 16.21 61.70
168.30 5.00 20.14 49.66
168.30 6.00 24.01 41.64
168.30 7.00 27.84 35.91
175 (7") 193.70 4.00 18.71 53.44
193.70 5.00 23.27 42.97
193.70 6.00 27.77 36.01
193.70 7.00 32.23 31.03
200 (8") 219.10 2.60 13.88 72.00
219.10 3.60 19.13 52.27
219.10 4.00 21.22 47.13
219.10 5.00 26.40 37.88
219.10 5.40 28.46 35.14
219.10 6.00 31.53 31.72
219.10 7.00 36.61 27.31
Tolerance
Outside Diameter: +/- 0.75% of OD
Wall Thickness: +/- 10%
Ovality: Shall not exceed 1 % of the specified diameter
Bead Height: The maximum height of the weld bead on the internal surface of the pipes shall not exceed 60% of nominal wall thickness
Straightness: Shall not deviate from the straightness by more than 0.2% of total length
Length: Single random length of 4 to 7 meter
Weight: +/- 7.5% on truck load
Physical Properties
Grade Yield Stress Tensile Strength %Elongation
MPa (Min) MPa (Min) (Min)
Fe 330 195 330 20
Fe 410 235 410 18
Fe 450 275 450 15
Mechanical And General Engineering

Conforming to IS 3601 : 2006

Outside Diameter Thickness Mass
MM MM M/T
21.30 1.80
2.00
2.60
3.20
0.87
0.95
1.20
1.43
26.90 1.80
2.00
2.30
2.60
3.20
1.11
1.23
1.40
1.56
1.87
33.70 2.00
2.30
2.60
3.20
4.00
1.56
1.78
1.99
2.41
2.93
42.40 2.30
2.60
3.20
3.60
4.00
2.27
2.55
3.09
3.44
3.79
48.30 2.30
2.60
2.90
3.20
3.60
4.00
2.61
2.93
3.25
3.56
3.97
4.37
60.30 2.30
2.60
2.90
3.20
3.60
4.00
4.50
3.29
3.70
4.11
4.51
5.03
5.55
6.19
76.10 2.60
2.90
3.20
3.60
4.50
5.00
4.71
5.24
5.75
6.44
7.11
7.95
88.90 2.90
3.20
4.00
5.00
5.40
5.60
6.15
6.76
8.38
10.30
11.10
11.50
Physical Properties
Grade Y.S.(Min.) T.S.(Min) % age Elongation (Min.)
(MPa) (MPa) As Welded (less than or equal to 33.7 mm OD) As Welded (more than 33.7 mm OD)
WT160 160 310 15 22
WT210 210 330 12 20
WT240 240 410 10 15
WT310 310 450 6 10
Outside Diameter Thickness Mass
MM MM M/T
101.60 3.60
4.00
5.00
8.70
9.63
11.90
114.30 3.20
3.60
4.50
5.40
6.30
8.77
9.83
12.20
14.50
16.80
139.70 3.60
4.00
4.50
5.00
5.40
6.30
12.10
13.40
15.00
16.60
17.90
20.70
152.40 4.50
5.00
5.40
16.40
18.20
19.60
165.10 4.50
5.00
5.40
6.30
17.80
19.70
21.20
24.80
168.30 4.50
5.00
5.40
6.30
17.80
19.70
21.20
24.80
168.30 4.00
4.50
5.00
5.40
6.30
7.10
8.00
16.20
18.20
20.10
21.70
25.20
28.20
31.60
193.70 5.00
5.40
5.90
6.30
8.00
23.30
25.10
27.30
29.10
36.60
219.10 4.50
5.00
5.60
6.30
8.00
23.80
26.40
29.50
33.10
41.60
Tolerance
Outside Diameter upto 25.40 mm +0.15 mm
Outside Diameter upto & including 51 mm +0.18 mm
Over 51 mm to 76.10 mm ±0.25 mm
Above 76.10 to 88.90 mm ±0.31 mm
Above 88.90 to 101.60 mm ±0.36 mm
Above 101.60 to 114.3mm ±0.43 mm
Above 114.30 to 152.40 mm ±0.58 mm
Above 152.40 to 168.30 mm ±0.65 mm
Above 168.30 ±0.75 mm

Note: 1. Items not specified in this table for OD and thickness can be provided according to customer specifications.
2. The thickness tolerance, excluding the weld, shall be 10%.